Introduction
DHD was engaged to provide a new cooling tower for KTS Wires in Leeds.
The project scope included supplying a cooling tower, designing and installing a support and access structure, integrating a cold water storage tank, and implementing VFD-driven pumps.
The Challenge
KTS required a cost-effective solution, so DHD leveraged its network to source a secondhand cooling tower.
A suitable cooling tower was located in Middlesbrough, requiring careful disconnection, transport, and reinstallation.
The project needed a comprehensive design, including a raised steel support platform with access ladders and walkways, a polyethylene storage tank, and complete pipework and pump integration.
The Solution
DHD successfully delivered a cooling system tailored to KTS’s needs by:
Utilizing a Galvanized Steel Crossflow Cooling Tower: This design was ideal for KTS’s variable flow requirements.
Designing a Robust Support Structure: A galvanized steel support frame was engineered to provide sufficient height for the large storage tank beneath the cooling tower.
Implementing an Efficient Pump & Pipework System: Variable speed pumps and press-fit stainless steel pipework were installed in a separate building to optimize flow between the cooling tower and the process system.
The Benefits
By partnering with DHD, KTS benefited from:
Cost Savings: A high-quality secondhand cooling tower minimized project costs compared to purchasing a brand-new system.
Comprehensive Engineering Support: DHD’s expertise ensured a fully integrated system, including support structures, pumps, and pipework.
Rapid Execution: The project was completed safely and efficiently within a short timeframe, allowing KTS to bring the system online quickly.
This case study demonstrates DHD’s ability to provide innovative, budget-conscious cooling solutions while ensuring seamless project execution and long-term reliability.
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